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Problem embroidering martial arts belts


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Hi, I've been embroidering martial arts belts for my club for a couple of years now and have pretty much got the hang of it to make a nice finish.  I embroidered a couple yesterday and they came out fine.  I tried to embroider some japanese lettering today (which I haven't done before), with the same density and tension settings as before, and the needle keeps unthreading itself.  It literally does 2 or 3 seconds of running stitch and the thead comes out of the eye.  I've changed the needle, and rethreaded, but no difference.  Any suggestions please?

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