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Would anyone have any ideas on how to digitize a fill for 1 inch lettering on a cap? The finished font looks like a ribbed corduroy.  I don't know how else to describe it.  The stitch angle goes just one way and there are slim sections of satin stitches, separated by a slim space in between them, which is what gives it the look of a ribbed corduroy.  I have tried everything I can think of to get that look but have struck out so far.  Any ideas?

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Are you using True Type or Embroidery font?  If you are using an embroidery font, just go into your segment settings, Choose Satin.  Where it says pattern: Satin, change that to Smooth.

If you are using a True type font, what you see is what you get in a fill.  You could convert it to Artwork (under TEXT in segment settings -Fill Type - Artwork.)  Then use that as a pattern and digitize with your ComplexFill tool.

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