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I just use my round frames for knitted caps and it works well for me. If you turn the cap inside out you can hoop regularly and you shouldn't have to rotate the embroidery design. If you have a sample pin it to your hat to make sure you are embroidering it the right way before you start. I use a light weight cutaway on the back and solvy on the front. Try not to stretch the cap too much when you hoop it. The solvy washes away easily when you are done.

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